Available at:

This development board is PnP for Mercedes with the 128 Pin ECU (could be used on M104, M111, M112 and M113 engines; late 90s-early 2000s. confirm your ECU harness)

Firmware:

Download Release

Download Nightly

Issue tracking:

HW related issues

SW related issues

Interactive pinout:

Interactive Pinout

Schematics rev a iBom rev a

Schematics rev b iBom rev b

Test points

Hardware features

  • ME 2.0/2.1 pinout
  • Up to 8 Injectors.
  • Up to 8 Coils (Low impedance or Smart coils)
  • On board WBO controller
  • ETB support
  • VR Crank and HAll Cam sensor support
  • 1/2 channel Knock input
  • Factory Engine Sensor input support
  • CAN communication
  • Possibility to extend IOs (Inputs/Outputs)
  • USB connection
  • SD-CARD logging

Hardware extension/ configuration

Ignition jumpers (rev. a, rev. b)

Vehicle F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17
Connctor pin (NOT jumper designator!!!) F4 F5 F6 F7 F9 F10 F11 F12 F13 F14 F16 F17 F18 F19 F20 F21
IGNx signal IGN5 IGN5 IGN3 IGN3 IGN7 IGN7 IGN8 IGN8 IGN4 IGN4 IGN2 IGN6 IGN6 IGN2 IGN1 IGN1
4 cyl 2 coil 🟡 🟡 🟡 🟡 🟡 🟡 🟡 🟡 ✔️ 🟡 🟡 🟡 🟡 🟡 ✔️ 🟡
Other model ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ?

🟡 - it doesn't matter, the specified pin is not connected

Coil type R43 R59 R67 R60 R79 R66 R74 R62 R76 R63 R77 R64 R78 R65 R73 R61
Dumb ✔️ ✔️ ✔️ ✔️ ✔️ ✔️ ✔️ ✔️
Smart ✔️ ✔️ ✔️ ✔️ ✔️ ✔️ ✔️ ✔️

Supercharger Clutch

Guide valid for Rev. B and Rev. C

If you want to control the clutch on a Mercedes supercharger, some hardware modifications are required. The following modifications will result in pin F21 being able to control the supercharger clutch: * F13, F14, F17 must be removed * Find R80 on the back of the ECU. It should be a pair of pads for a resistor. Bridge R80 with solder or connect a 0 Ohm Jumper on R80. * Remove IGBT from Q6 * Solder high-current MOSFET (for example VNB14NV04, VNB14NV0413TR) instead on Q6 * in TunerStudio use F17 - IGN 6

Rev. A board does not have R80! for this variant, you need to remove the Fuses from the list above and solder a wire instead of placing R80: todo:

Solenoid control

By design Rev. A and Rev. B boards are designed to drive the VVT coil. On Rev. C hardware E1, E2, E3 and E4 can all be used as solenoid control. They have the internal diodes needed for protection.

Add extra IO

Using the Interactive pinout, Test Points are documented that are connected from the Car connector to the PCB. These can be connected with wires to the Test Points that are available in TunerStudio.

Example:

E17 is Test Point P17 (In some variants this is oil level).
In case we would like to use this as an oil pressure sensor, in Tuner Studio: Sensors > Oil Pressure > Oil Pressure ADC input drop down would display a list where we can see P30_IN_AUX4. By selecting this input, the user needs to connect a wire from P17 to P30.

The end user should keep track of mods, since there is no way for us to do this. Dedicated connections are available in Tuner Studio with Car connecter Pin cod in the name.

todo: add a picture with board/TunerStudio config.

Extension Pads

Pin Type Comments Hardware revision
Outputs
P18 Low side 1.5 A C
P19 Low side 0.5 A B, C
P33 Bridge driver B 3 A peak A, B, C
P34 Low side 0.5 A A, B, C
P35 Low side 0.5 A A, B, C
Inputs
P30 Analog pull up A, B, C
P31 Analog pull down A, B, C
P32 Analog pull down A, B, C
P36 Analog pull down B, C
P40 Analog pull up B, C
P41 Analog pull up B, C
MCU
J1 SPI, UART/GPIO See schematic for details A,B,C
### rusEFI WBO controller

Since a narrow band lambda (O2 sensor) was used in the original ECU, Hellen includes an onboard wideband controller. A harness is needed to connect the lambda sensor, these lines are not possible to wire in to the car connector.

Connection Hellen WBO

Project page rusEFI-Wideband-Controller

Misc

Pinout comparison

Google Sheet

Another Google Sheet

4 cylinder application (Jimmy M111 2.3 Kompressor setup on 190e)

  • uses E13,E14,E25,E26 for INJECTORS
  • two IGBT: Q1 & Q3
  • one MOSFET soldered instead of IBGT for clutch solenoid
  • E1 with fly-back for boost control solenoid
  • E3 for supercharger bypass valve

M104

  • three IGBT: Q1, Q3 & Q5

Vault-Of-Mercedes-OEM

Mercedes-C230-and-SLK230

FAQ

Would this work on my all original Mercedes?

Hellen 128 was originally designed for M111 swaps into W201. Depending on the year some W202, R170 and other models could be driven with different amount of supporting mods:

  • Somewhere around 99 Mercedes has transitioned from just plain wires on C40 and D3 to CAN-bus starter security. For those later models one would have to simplify starter wiring and add a start button

  • And obviously your engine harness should use this ME 2.0 style of plug not this 134 pin style of plug.

Transmission Control

As of April 2022 we know nothing about m111 automatic transmission control. All successful swaps so far were using manual gearboxes. 722.6 automatic transmission

Changelog

rev C

  • wastegate diode
  • USB type B

x

rev B Aug 27, 2021

  • better provisions for high-current control of supercharger clutch solenoid on M111 Q6 R80
  • ignition fuse changed from 36915000000 5A to 2010-T10A0V2T11192AM5G 10A. 0697H9100-02 could be use for refitting of rev A

x

rev A June 10, 2021

  • good to drive, great success!

Spare Parts

ISL9V3040S3S is the large IGBT driver (same thing as ISL9V3040S3ST)

Smaller NGD8201AN or ISL9V3040D3ST could probably be used as well.